What is the Difference with High Alumina Bricks?

As we all know, there are many types of high alumina bricks with different performances and wide applications. So, among the many types of high alumina bricks, I believe you will have the same doubts as me. With so many high alumina bricks, how are they different from ordinary high alumina bricks? As a refractory manufacturer, we have obtained a convincing answer through testing the original ratio of the product and the performance of the finished high alumina brick. And more and more high-performance high-alumina refractory brick products are used by customers, and the use effect is good. Rongsheng refractories manufacturers kindly remind that not good refractory bricks are suitable for all refractory linings. The choice of refractory lining material needs to be selected according to the specific operating conditions of the thermal furnace equipment. Only in this way can production costs be saved to the utmost extent and economic benefits can be improved. Next, let’s understand the difference between the following refractory bricks and high alumina bricks.

high alumina bricks
Rongsheng High Alumina Bricks for Sale

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    The difference between low porosity high alumina brick and high alumina brick

    The biggest difference between low-porosity high-alumina bricks and high-alumina bricks is the low porosity.

    Generally, high alumina bricks are divided into one, two, and three grades, and various grades of high alumina bricks are produced according to different indicators. The zirconium component is an anti-stripping high alumina brick, and the low porosity high alumina brick is a special high alumina brick with low porosity and good thermal shock. Generally, the pores of high alumina bricks are about 22-24%, and the pores of low-porosity Qiao alumina bricks are lower than 18%-19%. The reason for the slight difference in pores is mainly due to the small difference between machines with different pressures during high-pressure molding, but the thermal shock is the same.

    Low-porosity high-alumina bricks and general high-alumina bricks also differ in firing time and humidity. Generally, the firing time of high alumina bricks is 60-70 minutes, while the firing time of low porosity high alumina bricks is more than 80 minutes. In this way, the load softening temperature of the two high alumina bricks is also different. Because low-porosity high-alumina bricks need to be added with specific matrix materials, the firing temperature is also higher than that of general high-alumina bricks, so the compressive strength is also different.

    High Alumina Refractory Bricks
    High Alumina Refractory Bricks

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      Generally, high alumina bricks have low-temperature requirements, and some waste high alumina bricks are added in a small proportion. So there is also a big difference in production costs.

      Low-porosity high-alumina bricks are used in special kiln linings, and the corrosion of the atmosphere in the kiln also requires high-alumina bricks. Therefore, low-porosity and high-alumina bricks not only have low pores, wear resistance, and fatigue resistance, but also have good corrosion resistance. But the price will be relatively high compared with the general high alumina brick.

      In short, there is a difference in the internal quality of general high alumina bricks and low porosity high alumina bricks. It can be used according to different situations.

      What is the difference between andalusite mullite brick and andalusite high alumina brick?

      Andalusite mullite bricks and andalusite high alumina bricks each have their own advantages. Although the main components of mullite brick and high alumina brick have alumina content, the crystal phase of the two is different.

       

      Mullite Brick vs High Alumina Brick
      Andalusite Mullite Brick vs Andalusite High Alumina Brick

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        When andalusite is heated to 1300°C, it will become mullite, which has the characteristics of resistance to rapid cooling, strong impact resistance, and high load conversion point. During the conversion process of mullite itself, the thermal expansion is low and the crystal is relatively coarse. Andalusite does not need to be calcined and can be directly added to fired or unfired mullite bricks and high alumina bricks. Andalusite has the advantage of creep resistance. During use, impurities will cause the refractory bricks to soften prematurely and have a great influence on creep. Therefore, add a certain proportion of andalusite to mullite bricks or high alumina bricks. Make it resistant to high temperature and rapid cold and heat.

        Andalusite high alumina bricks are made of andalusite as the main raw material, added with bauxite, formed by high pressure, dried, and fired at 1500℃. Andalusite high-alumina bricks are characterized by high-temperature resistance, the high softening temperature under load, low creep rate under high temperature, and unavailable volume, high-temperature volume stability, low thermal expansion coefficient during use, and low thermal conductivity. Andalusite has refractoriness of 1830℃ and chemical resistance. Adding andalusite to high-alumina refractory bricks can make the high-alumina bricks have abrasion resistance, higher load softening temperature, and better resistance to rapid cold and heat. The brick joints can be compacted at high temperatures, and the overall density of high alumina brick masonry can be improved, thereby improving the slag penetration resistance.

        Andalusite mullite brick is a refractory brick made by adding different proportions of andalusite and mullite. This kind of brick has the advantages of good oxidation resistance, strong fire resistance, high compressive strength, low specific gravity, good peeling resistance, high flexural strength at high temperature, and long service life.

        In short, andalusite mullite and andalusite high alumina bricks have similarities and differences. Andalusite mullite bricks are more expensive than andalusite high alumina bricks, and andalusite high alumina bricks are highly resistant to corrosion at high temperatures. Andalusite mullite bricks have good flexibility and stronger peel resistance.

        High alumina refractory brick sales

        Rongsheng high alumina refractory brick sales, Rongsheng is a refractory brick manufacturer with rich production and sales experience. Rongsheng’s refractory brick products have been sold to more than 60 countries around the world. The product quality is excellent, and the customer acceptance and recognition are high. The ability to support Rongsheng along the way is inseparable from the strength of the Rongsheng refractory factory. The Rongsheng refractory brick workshop is equipped with an advanced refractory brick production line. Various advanced equipment provides a reliable guarantee for high-quality refractory bricks. At the same time, Rongsheng manufacturers strictly control the quality of their products. The purpose is to provide customers with refractory brick products suitable for their production needs. To buy high-quality high-alumina bricks, please choose Rongsheng.

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          What Kind of Light Acid-Resistant Castable is Used for Chimney?

          The traditional way of lining the chimney is to use acid-resistant cement to build acid-resistant bricks. However, in the masonry mode of acid-resistant brick masonry, the horizontal and vertical joints of the brick are full, which will make the airtightness of the masonry poor. In addition, the dampness of the thermal insulation castable of the thermal insulation layer will cause the thermal insulation performance to decrease. The damage of the heat-insulating castable and the imperfect combination of bricks and bricks will cause corrosive smoke to penetrate the masonry and the insulation layer and corrode the outer cylinder wall. Therefore, the use of lightweight acid-resistant castables for integral casting has also accounted for a certain proportion.

          Lightweight Acid-Resistant Castable For Power Plant Chimney
          Lightweight Acid-Resistant Castable For Power Plant Chimney

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            Masonry of the Inner Wall Lining of the Chimney

            It is very inconvenient to construct the chimney with the method of heat insulation castable and lined bricks. Practical problems such as the setting of heat-insulating castables, the treatment of the gaps between the bricks, and the moisture-proof measures, have seriously affected the service life of the chimney.

            If the thermal insulation castable and the lining of the anticorrosive brick masonry are combined into one. Lightweight or ultra-lightweight acid-resistant castables with strong corrosion resistance, good heat insulation, and high strength are used to make light acid-resistant castable linings by casting. Thermal insulation and corrosion resistance are combined into one, and the overall airtightness has been greatly improved.

            Due to the sulfur dioxide in the flue gas in the chimney, there is water in the flue and chimney to form dilute sulfuric acid, and the acid will corrode the acid-resistant castable. Aluminate cement cannot be used as a binder for light acid-resistant castables. Acidic cement will crack and break the lining castables. Therefore, the acid-resistant castable for the chimney lining needs water glass as the binder and aluminate as the cementing agent, which is severely damaged under the action of sulfuric acid.

            Acid-resistant Castable for Chimney Inner Wall Lining

            Lightweight acid-resistant castables are mainly composed of raw materials and curing agents. The curing agent adopts ammonium phosphate or ammonium chloride or sodium fluorosilicate, which shall not be crushed and used. After stirring, the light acid-resistant castable with a specific gravity of 0.8-1.0. The initial curing time of the light acid-resistant castable is 40 minutes. It is poured into the template and formed in 2 hours. After 24 hours, it is demoulded and then dried naturally. Because the lightweight acid-resistant castable has good sulfuric acid corrosion resistance, it can fully meet the anti-corrosion requirements of the chimney for lining materials.

            The light acid-resistant castable is cast as a whole, which can make the lining integrated and airtight, and has a light volume, and also reduces the weight pressure of the chimney.

            Rongsheng Acid-Resistance Castable Manufacturer
            Rongsheng Acid-Resistance Castable Manufacturer

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              Advantages of Acid-Resistant Castable

              Acid-resistant castables have good strength and stability when immersed in acid. Generally, the compressive strength increases as the immersion time increases. The advantages of acid-resistant castables are as follows.

              1. Good heat resistance. Lining in the titanium dioxide rotary kiln, the service temperature is as high as 950℃-1000℃.
              2. The acid-resistant castable has stable performance in various concentrations of organic acid and inorganic acid, especially in dilute acid, industrial water, and neutral aqueous solution without crystal salt. Has high impermeability.
              3. Acid-resistant castable adopts a non-toxic curing agent, which is non-toxic to operators and construction personnel. Approved by the medical and health department, it can be used in anti-corrosion engineering of food, medicine, and other equipment.
              4. Curing at room temperature, simple construction, convenient use, easy to transport, and moisture-proof storage. Compared with organic acid-resistant materials, acid-resistant castables are inexpensive. In addition to having the same properties as organic acid and corrosion resistance, it also has the unique performance of resistance to strong oxidizing media.

              Acid-resistant castables are suitable for the lining of petrochemical and corrosive equipment. It can fully resist the erosion of acid gases and solutions and is widely used in equipment such as steel chimney lining, flue sulfuric acid tank lining, blast furnace hot blast stove top protective layer, and other equipment.

              Rongsheng Unshaped Refractory Materials Production Line
              Rongsheng Unshaped Refractory Materials Production Line

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                Rongsheng Acid-resistant Castable Manufacturer

                Purchase high-quality acid-resistant castables for chimneys from Rongsheng refractory manufacturers. Rongsheng’s advanced environment-friendly and fully automatic unshaped refractory production line have an annual output of tons. If you need to buy various unshaped refractory lining materials, please contact us. We will provide you with high-quality refractory castable products suitable for your production needs according to your specific needs.

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