Dec 20 2018
Wear Resistant Firebrick

Wear Resistant Firebricks Description

High strength wear resistant firebricks, or also called abrasion resistant firebricks are shaped refractory materials. Refractory bricks has standard sizes and can be processed as per required dimensions during construction. High strength wear resistant refractory bricks have been very popular in recent years. Abrasion resistant firebricks are usually made by corundum, silicon carbide or other abrasion resistant materials, and processed by special crafts. Wear resistant firebricks have high mechanical strength, high density, good abrasion resistance and so on. Abrasion resistant firebricks are widely used in various kinds of industrial furnaces and kilns, such as high temperature zone, strong mechanical abrasion zone and so on. Among them, silicon nitride bonded silicon carbide bricks has the best wear resistance (room temperature wear resistance is about 1.8cm3).

Wear Resistant Firebricks Characteristics

  1. Strong wear resistance and good eolation resistance, ideal for strong abrasion area.
  2. The thermal conductivity is good because of pores in refractory brick. Under the unit temperature gradient, the unit heat flow rate through the material is related to the porosity.

3, good slag resistance, can resist high temperatures slag erosion and corrosion.

  1. High-strength wear-resistant firebricks have good impact resistance, high strength and long service life.

Wear Resistant Firebricks Physiochemical Index

ItemRSNM-ARSNM-80RSNM-75RSNM-70
Al2O3 % ≥5.0807570
SiO2% ≤/152025
Bulk density g/cm3 ≥2.652.902.802.70
Cold crushing strength Mpa ≥1501008572
Modulus of rupture Mpa ≥45151311
Refractoriness ℃1820179017901790
Refractoriness under load ℃（0.2Mpa）1580155015301500
Thermal conductivity w/m·k (350℃) ≤16.0(1000℃)1.491.491.49
Thermal shock resistance / times (1000℃, water cooling)/202020
Wear resistant cm32.55.88.39.6

Wear Resistant Firebricks Applications

Wear-resistant  refractory bricks are mainly used for circulating fluidized bed boilers, boiling furnaces and other industrial furnaces. In the past two decades, with the popularization and application of industrial furnaces such as circulating fluidized bed boilers and boiling furnaces, high requirements have been placed on the wear resistance of refractory materials. Traditional refractory materials, such as clay bricks and ordinary high-aluminum bricks, could not meet service life demand. For example, the service life of a typical clay brick in a serious abrasion part of the circulating fluidized bed is only about 3 to 6 months. So wear-resistant refractory bricks are developed, their wear resistance are far better than that of ordinary refractory bricks. Wear resistant firebricks’ service life is between 1 and 2 years.

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    Dec 20 2018
    Silicon Carbide Bricks

    Silicon carbide bricks are high grade refractory material, its main chemical composition is SiC. Silicon Carbide Fire Bricks have both normal temperature and high temperature mechanical strength, good thermal conductivity, small linear change rate, excellent thermal shock resistance, excellent high temperature abrasion resistance and fairly good chemical corrosion resistance. The Fire Bricks in RS Refractory Manufacturer are popularly used in steel industry, nonferrous metal industry, chemical industry, power plants, ceramics industry and so on. 

    silicon carbide bricks
    RS Silicon Carbide Brick for Sale

    Silicon Carbide Bricks Classification

    Silicon carbide bricks can be divided into different categories based on SiC content, binder types and quantity. According to binder types, SiC bricks can be divided into:

    1. Oxide bonded SiC bricks. The bonding phase is Al2O3-SiO2 series silicate, including clay bonded silicon carbide brick, mullite bonded silicon carbide brick and silica bonded SiC brick.
    2. Nitride bonded silicon carbide brick. The bonding phases are Si3N4, Si2N2O, Sialon and other covalance compounds.
    3. Self bonded SiC bricks. Including β-SiC bonded SiC bricks and re-crystallization SiC bricks.
    4. Siliconizing reaction sintered SiC bricks. SiC and free Si consisted engineering ceramics material.

    Normally, SiC products with less than 50% SiC are called semi SiC refractory, including clinker SiC refractory, high alumina SiC refractory, zircon SiC refractory, mullite SiC refractory and Corundum SiC refractory, etc.

    Oxide Bonded Silicon Carbide Brick

    The mineral phases of oxide bonded silicon carbide bricks are quartz, mullite and silicate glass phase. Based on the difference of bonding phases, oxide bonded SiC bricks can be divided into SiO2 bonded SiC bricks, mullite bonded SiC bricks and clay bonded SiC bricks.

    Clay Bonded Silicon Carbide Brick

    Clay bonded silicon carbide bricks contain 50%~90% SiC, binding material is binding clay, usually added in sillimanite, andalusite, kyanite and other mineral fine powder. The sintering temperature is between 1350~1450℃. The quantity and types of binding material can directly affect the performance of clay bonded SiC bricks. With the increase of clay content, oxidization resistance is improved, but thermal conductivity, refractoriness under load temperature, thermal shock resistance and high temperature strength will all decrease.

    Clay bonded SiC refractory are mainly used as muffle boards of various kinds of industrial kilns and furnaces, ceramic kiln furniture ( refractory slab, sagger and so on). But due to the clay bonding phase in SiC refractory, Clay bonded SiC refractory high temperature performance is greatly affected.

    Mullite Bonded Silicon Carbide Brick

    Mullite bonded silicon carbide bricks developed on basis of clay bonded SiC refractory. The bonding raw material are high purity Al2O3 and SiO2 micro powder or fine powder, sometimes sillimanite, andalusite and kyanite fine powders are also added. The bonging phase are mainly mullite, with low glass phase. In mullite bonded SiC bricks, SiC content is between 65%~85%, sintering temperature is between 1350~1500℃. Mullite bonded SiC bricks have significantly better high temperature performance than clay bonded SiC bricks. Mullite bonded SiC bricks are widely used in ceramic industry, nonferrous metals industry, machinery industry and so on.

    Silica Bonded Silicon Carbide Brick

    SiO2 bonded SiC bricks has far better high temperature performance than clay bonded SiC refractory, high temperature modulus of rupture is higher than mullite bonded SiC refractory. Silica bonded SiC bricks are mainly used as kiln furniture.

    Oxide Bonded Silicon Carbide Brick Specification

    ItemClay bonded SiC refractoryMullite bonded SiC refractorySiO2 bonded SiC refractorySiO2 bonded SiC refractory
    Bulk density g/cm32.5/2.70~2.752.78
    Apparent porosity %14~1814~167~85.8
    Cold crushing strength Mpa100/130150
    Modulus of rupture Mpa(1400℃)1324~26/30~50
    Linear expansion coefficient ℃-14.6*10-6/4.9*10-64.8*10-6
    Thermal conductivity W·(m·K)-1(1000℃)11/15.7~16.916.2（1000℃）
    SiC %>85>70≥9089.8
    SiO2 %///8.9
    Al2O3 %///0.5
    Fe2O3 %///0.5
    Silicon Carbide Bricks Manufacturer
    Silicon Carbide Bricks Manufacturer

    Silicon Carbide Bricks Manufacturer

    RS Refractory Bricks Supplier, is one of the silicon carbide bricks manufacturer. If you want to learn more about Silicon Carbide Bricks price,  and more details of Silicon Carbide refractory Bricks. Please Contact Us, we will give you back as soon as possible.

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      Dec 20 2018
      Silicon Nitride Bonded Silicon Carbide Bricks

      Silicon Nitride Bonded Silicon Carbide Bricks Description

      Silicon nitride bonded silicon carbide bricks are the most widely used nitride boned SiC refractories. Nitride bonded SiC materials have many excellent high temperature performances such as high mechanical strength, good thermal conductivity, small linear expansion coefficient, good thermal shock resistance, alkali corrosion resistance, oxidization resistance, molten metal liquid( zinc, copper, aluminum, lead,etc) corrosion resistance, as well as high temperature abrasion resistance. Si3N4 bonded SiC bricks are composite refractory, main crystalline phase is SiC, secondary crystalline phase is α-Si3N4 and β-Si3N4.

      Si3N4 Bonded SiC Bricks Characteristics

      Low apparent porosity.

      Excellent high temperature mechanical strength.

      Good high temperature creep resistance, at 0.2 Mpa load condition, RUL beginning temperature is higher than 1800℃.

      High modulus of rupture.

      Good thermal conductivity.

      Very high alkali corrosion resistance.

      Excellent oxidization resistance.

      Prominent thermal shock resistance.

      Excellent slag corrosion resistance.

      Have strong cryolite corrosion resistance , ZnO corrosion resistance and electrolyte permeation resistance.

      Si3N4 Bonded SiC Bricks Physiochemical Index

      ItemSi3N4 bonded SiC brickSialon bonded SiC brickFine Si3N4 bonded SiC brick
      SiC %75.0473.5466~80
      Si3N4 %22.18/20~30
      Al2O3 %0.37//
      Fe2O3 %0.270.32/
      Bulk density g/cm32.732.722.80
      Apparent porosity %13.314≤11
      Cold crushing strength Mpa229220580
      Modulus of rupture Mpa（1400℃）65.256.7180 (1200℃)
      Linear expansion coefficient ℃-1 (20~1000℃)4.5*10-64.7*10-64.4*10-6
      Thermal conductivity w·（m·K）-1 1000℃18.418.2/

      Si3N4 Bonded SiC Bricks Application

      Si3N4 bonded SiC refractories are widely used in steel industry, nonferrous metals industry, ceramics industry and so on. Blast furnace refractory materials corrosion reasons include: alkali corrosion, CO, Zn, SiO and water vapor oxidization, abrasion, low thermal conductivity, thermal shock and slag corrosion. In light of this condition, Si3N4 bonded SiC bricks are the ideal products for blast furnace inner lining. The service life of silicon nitride bonded silicon carbide bricks inner lining can reach to 10~15 years. It is the first choice of large scale blast furnace inner lining refractory material.

      SiN4 bonded SiC refractory is the best choice of new generation aluminum reduction cell inner lining. It can decrease horizontal electric current, increase side part heat diffusion, decline cell temperature, enhance electric current efficiency and save energy. Besides, the service life of aluminum reduction cell is greatly prolonged. SiN4 bonded SiC bricks have good thermal conductivity, cryolite corrosion resistance, oxidization resistance and scouring resistance. During using, SiN4 bonded SiC bricks inner lining can form a thick and stable protective layer, which in turn effectively prolongs the service life of aluminum electrolysis cell.

      Si3N4 bonded SiC bricks are also used as kiln furniture of ceramic kilns.

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        silicon carbide mullite brick
        Dec 10 2018
        Silicon Carbide Mullite Bricks

        Silicon Carbide Mullite Bricks Description

        Silicon carbide mullite bricks are also called high alumina silicon carbide bricks. SiC mullite brick main mineral phase is SiC and mullite. It can be produced by SiC and bauxite clinker. During high temperature application in kilns, silicon carbide can be oxidized and produce SiO2, which can react will Al2O3 to form mullite (3Al2O3·2SiO2).The synthesized mullite can not only enhance brick’s density and strength, but also form protection film  to prevent further oxidization of SiC. The un-reacted SiC can enhance thermal shock resistance, abrasion resistance and corrosion resistance of silicon carbide mullite bricks.      

        silicon carbide mullite brick

        Silicon Carbide Mullite Bricks Characteristics

        1. Abrasion Resistance

        SiC mullite brick’s principle phases are high rigidity SiC, mullite and corundum, meanwhile, SiC mullite bricks has high structural density, its bulk density is between 2.7 and 3.0g/cm3. So SiC mullite bricks have good abrasion resistance. Silicon carbide mullite brick’s density, strength and abrasion resistance is significantly better than high alumina bricks and magnesia alumina spinel bricks.

        1. Spalling Resistance And Thermal Shock Resistance

        SiC in silicon carbide mullite bricks has high thermal conductivity, small thermal expansion rate, so SiC carbide mullite bricks have good thermal stability, max. thermal shock times can reach to 46 times(1100℃, water cooling).

        1. Insulating Performance

        Silicon carbide mullite brick’s thermal conductivity(≤2.3W·(m·K) is lower than spinel bricks, and thus have better heat preservation effect.

        1. High Temperature Performance

        SiC mullite brick’s refractoriness under load is above 1500℃, max. is 1690℃, can endure high temperature impact and won’t soften or deform.

        silicon carbide mullite bricks

        SiC Mullite Bricks Physiochemical Index

        ItemGM1650GM1600GM1550GM1680
        Al2O3 %63605763
        SiO2+SiC %30303030
        Apparent porosity %17171917
        Cold crushing strength Mpa859090100
        Refractoriness under load ℃ (0.2Mpa)1650160015501680
        Thermal shock resistance(11oo℃, water cooling)10101213
        Bulk density g/cm32.652.602.552.65
        Cold abrasion resistance cm35555
        Thermal conductivity(w/m·k)1.71.71.71.7

        SiC mullite brick

         Silicon Carbide Mullite Bricks Application

        Due to silicon carbide mullite brick’s good abrasion resistance, high refractoriness and thermal shock resistance, it is popularly used in rotary cement kiln sintering zone, transition zone and so on,  where material rolling friction, high temperature thermal stress, temperature fluctuation and material corrosion are severe.

        silicon carbide mullite brick

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          iron trough castable
          Dec 7 2018
          Iron Trough Castable

          Iron Trough Castable Description

          Different iron smelting factories have different design of blast furnace iron troughs, such as iron storing trough and non storing iron trough, single iron trough and multi iron troughs. Blast furnace iron troughs can also be divided into main trough, branch channel, swing channel and slag channel. Different types of refractory materials can be used as per the types of iron troughs. Iron storing troughs in middle and large scale steel mills usually adopt Al-Si-C series castable.

          iron trough castable

          Iron Trough Castable Characteristics

          Blast furnace iron trough should endure iron liquid and molten slag intense scouring, high temperature iron liquid and molten slag chemical corrosion & permeation. So iron trough and slag trough castable should have enough mechanical strength and corrosion resistance. Once there is damage in the trough, it should be patched as soon as possible, which requires iron trough castable has good flowability, few water addition quantity and can be quickly dried. Besides, iron trough lining’s temperature fluctuates greatly, so iron trough castable should also has excellent thermal shock resistance.

          alumina silicon carbide carbon castable

          Iron Trough Castable Physiochemical Index

          ItemDCTC-1DCTC-2DCTC-3DCTC-4
          MaterialAlumina silicon carbide carbon castableAlumina silicon carbide carbon castableAlumina silicon carbide carbon castableHigh alumina silicon carbide castable
          ApplicationMain trough slag lineMain trough iron lineMain trough iron lineMain trough slag line
          Al2O3 %60837756.9
          SiC %37121132
          SiO2 %2.52.5//
          C %1~31~322
          Bulk density g/cm3(1450℃,3h)2.782.982.842.69
          Compression strength Mpa(1450℃,3h)505035.8/
          Reheating linear change rate %(1450℃,2h)-0.2~0.6-0.2~0.6-0.2~0.6-0.1~0.2
          ItemDCTC-5DCTC-6DCTC-7DCTC-8
          MaterialAlumina silicon carbide carbon castableAlumina silicon carbide carbon castableHigh alumina silicon carbide castableHigh alumina silicon carbide castable
          ApplicationMain trough cover topMain trough cover sidesIron troughSlag trough
          Al2O3 %65.367.149.160.4
          SiC %15159.3314
          SiO2 %////
          C %///1~3
          Bulk density g/cm3(1450℃,3h)2.782.982.842.69
          Compression strength Mpa(1400℃,3h)2.522.562.382.68
          Reheating linear change rate %(1400℃,3h)0.22±0.35-0.12±0.5

          So alumina silicon carbide carbon castable is mainly used for the casting of blast furnace iron trough. Alumina silicon carbide carbon castable’s main materials are fused corundum(or sintered corundum, special grade bauxite clinker), graphite contains 90%~95% fixed carbon, silicon carbide and so on. During construction, additives should be added and fully mixed before casting. For slag trough, lower grade of alumina silicon carbide carbon castable can be used, It can not only meet production requirement but also has better economic benefits. High alumina silicon carbide castable, which has excellent abrasion resistance is the best choice for slag line.

          In recent years, quick dry Al-SiC-C castable is developed for casting houses which only have one iron running trough. The development of self flow Al-Si-C castable brings lots of convenience for casting construction. The unit refractory consumption of per ton iron is significantly decreased with the improvement of castable quality.

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            Non-stick aluminum castable
            Dec 6 2018
            Non-Stick Aluminum Castable

            Non-Stick Aluminum Castable Description

            Non-stick aluminum castable is mainly used in aluminum smelting furnace, aluminum press casting heat preserving furnace and so on. Although the melting point of aluminum is not high, only about 660℃, aluminum liquid has low viscosity, high permeation ability and high activation property, which makes it have drastic corrosion to refractory furnace lining.

            aluminum castable

            The Damage Mechanism Of Refractory Lining

            1. Aluminum liquid can react with SiO2 in Al2O3-SiO2 series refractory material and produce Al2O3+Si. So the structure of Al2O3-SiO2 refractory will be destroyed, meanwhile, impurity Si will also contaminate aluminum liquid.
            2. Aluminum liquid can infiltrate into refractory material pores, increases the contacting area of refractory material and change the composition. When the infiltration reaches to a certain depth, accompanied with the reaction of aluminum and SiO2, refractory material will have structural spalling.

            Non Stick Aluminum Castable Property

            To solve this problem, refractory material contacting with aluminum liquid should adopt non-stick aluminum castable. Non-stick aluminum castable has high density(low porosity), good high temperature, middle temperature and room temperature strength, and the strength is positively correlated to temperature. Meanwhile, non-stick aluminum furnace castable has good volume stability at different temperature. With the addition of ultra micro powder component, the porosity of non-stick aluminum processing castable is lower than 10%, the average pore aperture is only 0.5μm. So aluminum liquid can’t permeate into non-stick aluminum castable lining. What’s more, composite additives added in castable can increase aluminum liquid’s contact angle with castable lining and significantly strengthen lining’s aluminum liquid permeation resistance.

            aluminum processing castable

            Non-Stick Aluminum Castable Physiochemical Index

            ItemBZL-1BZL -1ABZL-MBZL-FBZL-G
            Chemical compositionAl2O3≥6065657080
            Fe2O3≤0.60.50.40.40.3
            BaO+ZnO+B2O3≥33344
            Bulk density g/cm3≥2.42.52.652.72.8
            Compression strength

            Mpa≥

            		110℃*24h3540404545
             1300℃*16h4045455050
            Rupture strength

            Mpa≥

            		110℃*24h510101214
             1300℃*16h1013131516
            Linear change rate % (1300℃*3h)0～+0.20～+0.20～+0.20～+0.10～+0.1

            Non-stick aluminum castable

            Non-Stick Aluminum Castable Application

            Non-stick aluminum castable is specially developed for aluminum processing industry, it is mainly used in aluminum melting furnace wall, furnace bottom, degassing tank, launder and fore-tank. No stick aluminum castable is also used for the furnace lining of keeping furnace, aluminum liquid heat preserving furnace, aluminum ladle and so on. Especially suitable for the integral casting of heat preserving furnace and lining of high purity aluminum smelting equipment. Non-stick aluminum castable synthesizes the characteristics of organic binders and inorganic binders, added in certain quantity of new type composite material, can effectively avoid the infiltration of aluminum liquid and significantly prolong the service life of refractory castable lining.

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              SiC castable
              Dec 6 2018
              Coating Resistant Silicon Carbide Castable

              Coating Resistant Silicon Carbide Castable Description

              Silicon carbide castable is also call coating resistant silicon carbide castable. It takes SiC as main raw material, pure calcium aluminate cement as binder, added with high efficient water reducing agent and ultra micro powder. Silicon carbide is high grade synthesized refractory material, has a wide range of application in refractory industry. Due to its particular characteristic, SiC has very low adhesion ability with cement raw material.

              SiC castable

               Coating resistant castable’s aggregate mainly compromise low bauxite aggregate, scrap ceramics, scrap electroceramics, SiC and so on. Aluminate cement is usually used as binders of SiC coating resistant castable. Usually, cement raw material is hard to adhere to the surface of SiC castable, so the chance of cement raw material agglomeration at kiln tail is greatly decreased. The application of silicon carbide castable in cement kiln, can avoid the coating of cement in kiln, so the output of cement production line will raise correspondingly.

              coating resistant castable

              Coating Resistant Silicon Carbide Castable properties

              Coating resistant SiC castable has good abrasion resistance and corrosion resistance.

              Good high temperature mechanical strength, high thermal conduction coefficient.

              Small linear expansion coefficient, excellent thermal shock resistance.

              Won’t react with cement raw material.

              Silicon carbide castable has good coating resistance, can significantly decrease coating times.  

              Coating Resistant Silicon Carbide Castable physiochemical index

              ItemSiC-30SiC-50
              Al2O3 % ≤3525
              SiC ≥3050
              Bulk density g/cm3(110℃,24h)2.402.50
              Cold compression strength Mpa (110℃,24h) ≥8070
              Cold rupture strength Mpa (110℃,24h) ≥98
              Permanent linear change rate % (1100℃,3h)±0.4±0.4
              Alkali resistance gradeII
              Max. working temperature ℃13501400
              Water addition %6.0~7.05.5~6.5

                Coating resistant SiC castable

              Coating Resistant Silicon Carbide Castable Applications

              Based on SiC content, coating resistant SiC castable can be classified into two types: one is SiC-30, which’s SiC content is no less than 30%, the other is SiC-50, which’s SiC content is no less than 50%. Both SiC-30 and SiC-50 SiC castable can be used in places of new type middle large scale dry cement kiln pre-heater feeding slope, ascending flue, decomposing furnace cone and so on, where cement coating is easy to form.

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                tabular corundum castable
                Dec 5 2018
                Tabular corundum castable

                Tabular Corundum Castable

                Tabular corundum castable is high grade monolithic refractory which is composed of tabular corundum aggregate, fines and high alumina binder. Based on different applications, different kinds of ingredients can be added into tabular corundum castable to enhance its thermal, chemical and mechanical performances. For example, chrome corundum castable which has high refractoriness can be applied in carbon black furnace, coal gasifier lining. zirconia corundum castable which has excellent glass corrosion resistance is suitable for glass kiln. Composite corundum castable with specific composition can be used for various industrial kilns and furnaces such as cement rotary kiln, nonferrous metal smelting furnace, steel industry and so on.

                tabular corundum castable

                Tabular Corundum Castable Property

                High mechanical strength, good abrasion resistance.

                Excellent thermal shock resistance, creep resistance.

                High refractoriness, good high temperature volume stability.

                Excellent Slag corrosion resistance, chemical corrosion resistance.

                Convenient for construction, maintenance and patching.

                corundum castable

                Tabular Corundum Castable Physiochemical Index

                ItemTabular corundum castableHigh alumina castable
                ModelGYJ-90GLJ-80
                Refractoriness / ℃18101790
                Bulk Density / g/cm3 ≥2.852.85
                Al2O3  % ≥9080
                Thermal shock resistance (1100℃) /times ≥ 8070
                Alkali resistance >21
                110℃ Wear resistance ，≤66
                Rupture Strength，(110℃, 3h) Mpa ≥1310
                Compressive Strength (110℃, 3h) Mpa ≥110100

                Corundum Castable Application

                Corundum castable has a wide range of application in various kinds of industrial kilns and furnaces, one main application of tabular corundum castable is iron and steel industry. For example, for the casting of steel ladle working lining, sliding gate valve and tapping nozzle, long nozzle, submerged nozzle, tornado tank working lining, purging plug, pocket brick, iron runner and the integral casting of electric arc furnace cover triangle zone. Other applications of tabular corundum castable are rotary kiln front mouth, coal injection tube, circulating fluidized bed boiler, RH furnace immersion tube outer lining, petrochemical industry high temperature catalytic cracking reactor working lining, etc.

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