kiln furniture
Kiln Furniture

Kiln Furniture Description

Kiln furniture is ceramics kiln functional refractory products, which’s main function is separation, support and protection of ceramic wares green body during high temperature sintering in ceramic kiln. By materials compositions, kiln furniture can be divided into different categories. Clay kiln furniture made by chamotte and clinker (waste saggers, waste clay) can  be used at about 1300℃. High alumina kiln furniture, which’s Al2O3 content is higher than 46%, can be used at temperature under 1450℃. Mullite kiln furniture, which’s main crystalline phase is mullite(10 % kaolin, 90% synthesized mullite), has good mechanical strength and can be used between 1400~1500℃. Cordierite mullite kiln furniture, which’s principle crystalline phase is cordierite and mullite, can be used below 1310℃. Silicon carbide kiln furniture and re-crystallized silicon carbide kiln furniture have extraordinary good thermal shock resistance and high strength, can be used below 1400℃. Re-crystallized silicon carbide kiln furniture’s short term max. working temperature can reach to 1650 ℃. Long term max. working temperature of silicon nitride binding silicon carbide kin furniture can reach to 1550℃.

cordierite kiln furniture

By function, kiln furniture can be classified into tiles kiln furniture, bricks kiln furniture, solid shed board, hollow shed board, batts, props, plate sagger, profile setters, sintering trays and so on.

cordierite hollow shed board

Kiln Furniture Characteristics

Good thermal shock resistance, room temperature and high temperature mechanical strength.

Excellent thermal conductivity and air permeation ability.

High refractoriness and refractoriness under load(RUL), RUL temperature should be 50~100 ℃ higher than ceramics sintering temperature.

Lightweight, low specific heat capacity, accurate size and nice regularity.

cordierite mullite kiln furniture

Kiln furniture max. Working Temperature

ItemClay kiln furnitureHigh alumina kiln furnitureMullite kiln furnitureCordierite mullite kiln furnitureSilicon carbide kiln furniture
MaterialClay, saggerBauxiteMullite, bauxiteCordierite, mulliteSilicon carbide
Al2O3 % ≥/46///
Max. working temperature ℃130014501400~150013101400

cordierite shed board

Kiln Furniture Application

Ceramics industry kiln furniture pieces should endure harsh conditions, repeated heating and cool cycles, the main damages are cracking, bending, dirt accumulation and surface glazing due to oxidation and other chemical reaction. So, for service temperatures up to 1300°C, cordierite mullite furniture which has very small thermal expansion and  excellent thermal shock resistance is popularly used.

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    bottom air supply brick
    Purging Plug Bricks

    Purging Plug Bricks Description

    Gas supply component, also called purging plug bricks is used to blow noble gases into steel smelting vessels for steel liquid stirring. Gas blowing is an important method of modern metal smelting, is a key step of out-furnace refinery. Purging plug’s main function is strengthening smelting speed, speeding reaction process, shortening smelting time, homogenizing steel liquid temperature and ingredients. Meanwhile, non metal impurities in steel liquid can float to surface and be removed, steel liquid is purified and steel quality is improved. Purging plug bricks are widely used in converter steel making, electric furnace steel smelting and refinery ladles. Air supply bricks have a trend to be used in whole smelting process, including tundish, tornado tank and so on.

    bottom air supply brick

    As air supply component is important functional refractory material of steel smelting, different materials and structures of air supply bricks can be used for different smelting vessels and operation conditions. There are mainly two kinds of purging plug bricks now: one is converter and electric furnace purging plug, the other is steel ladle purging plug brick. They are significantly different in working condition, using requirements, so the materials, structure and manufacturing crafts of them are different.

    Converter And Electric Furnace Purging Plug

    Converter bottom blowing gas supply component is important refractory material for top and bottom combined blowing craft, it plays an important role in smelting process. Top and bottom combined blowing converter’s gas supply component is magnesia carbon purging plug, which is installed at converter bottom.  Currently, mainly used converter purging plug is isostatic pressing molded magnesia carbon air supply brick. This kind of purging plug brick has small expansion coefficient, good spalling resistance and long service life.

    steel ladle purging plug

    Electric furnace bottom blowing air supply components can be divided into two types. One is direct stirring system air supply bricks, which is similar to converter magnesia carbon containing, high pressure formed, sectionally combined air supply bricks. The other is indirect stirring system air supply components. Purging plug won’t contact with steel liquid directly, and air is supplied by surface air permeable ramming mass. Compared with direct stirring air supply component, indirect stirring air supply component’s service life is longer, and requires large flow rate purging plug bricks.

    Converter And Electric Furnace Purging Bricks Index

    ItemConverter air supply componentUHP air supply componentPurging ramming mass
    MgO %768175
    C %1414/
    CaO %/1.0920
    Al2O3 %/3.0/
    Fe2O3 %/0.893.5
    Apparent porosity %4.02.93/
    Bulk density Mpa/56/
    Rupture strength Mpa/23/
    High temperature rupture strength Mpa(1400℃)10.012.6 
    Air flow rate m3.h-120//

    steel ladle purging brick

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      zirconia metering nozzle
      Metering Nozzle

      Metering nozzle Description

      Metering nozzle is functional refractory material for controlling steel liquid flow rate during the process of continuous casting billet making. Through fixed caliber of metering nozzle, steel liquid can flow from tundish to  casting mold with a constant speed. The size of nozzle hole depends on billet dimension and drawing speed of continuous casting machine, usually between 12~20mm. During the whole continuous casting process, nozzle hole’s diameter should be constant to ensure stable steel liquid flow rate, thus metering nozzle is key functional refractory component for continuous casting billets making, its quality will affect the whole continuous casting process. Metering nozzle should not only be safe and stable, but also should have characteristics such as no blockage, no spalling, no cracking and small diameter enlarging speed. To meet these requirements, nozzle materials should have excellent scouring resistance, corrosion resistance, erosion resistance and thermal shock resistance.

      zircon metering nozzle

      Metering Nozzle Types

      Currently, universally used metering nozzle material is zirconia containing refractory. The content and grade of zirconia can directly affect nozzle hole enlarging speed and service life. The enlargement rate of 95% zirconia nozzle hole is about 0.03mm/h. According to structure, there are 3 types of metering nozzles, homogeneous nozzle, direct compound nozzle and inserting nozzle. Homogeneous metering nozzle are those which’s main composition is zircon or those contain relatively low ratio of zirconia. It is suitable for applications which have shorter continuous casting time. Direct compound metering nozzle main body is zircon based, only nozzle hole part is compounded with high zirconia containing layer. Direct compound metering nozzle has advantages such as longer service life than zircon based nozzle, low production cost. But due to different expansion coefficient , compound nozzle has large cracking possibility during using, composite layer’s zirconia content should not be much high, generally between 70%~80%. Inserting type metering nozzle is divided into outer coating and inner core, they are produced separately and then are bound together by refractory chamotte. Outer coating is sintered high alumina refractory, inserted inner core is zirconia refractory. Inserting metering nozzles have low production cost, good thermal shock resistance and various ZrO2 content, are the main structure adopted in production.

      metering nozzle

      The inner core materials of zirconia metering nozzle are partial stable fused zirconia and zircon. Sintering temperature correlates with zirconia content, the sintering temperature of zircon nozzle is between 1630℃~170℃. Stable fused zirconia nozzle inner core’s sintering temperature is between 1750℃~1800℃.

      Zirconia Metering Nozzle Core Refractory Physiochemical Index

      ItemX-75X-80X-85X-93X-95Z-65Z-75Z-95
      ZrO2%758085939567.376.295.6
      SiO2%31.121.5
      CaO%3.03.03.0
      MgO%2.4
      Apparent porosity%22212224182020.512.5
      Bulk density g/cm33.94.04.14.34.73.753.944.95
      Compression strength MPa609560
      Thermal shock resistance times>5>5
      Continuous casting time/h578815//20

       zirconia metering nozzle

      Quick Changing Nozzle

      Metering nozzle may happen cracking accident or nozzle core enlargement during production. To solve these problems and prolong metering nozzles’ service life, non stop quick changing technique is developed. Through online quick changing of metering nozzle, unit ladle continuous casting time is large scale increased, max. time can reach to 70h.    

      Quick Changing Nozzle Refractory Physiochemical Index

      ItemMaterialChemical composition (w%)Bulk density g/cm3Apparent porosity %Compression strength Mpa
      SiO2ZrO2Al2O3MgO
      ZrO2 coreZrO21.195.0/2.64.9213.0/
      Outer jacketCorundum castable//98.0/3.1016.535.0
      Tundish pocket blockSintered high alumina15.0/83.0/2.6721.0/

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