Construction and Repair of Regenerator Checker Bricks

With the advancement of the times, reducing consumption and improving production efficiency have always been the primary goals of major enterprises. In the field of high-temperature industry, regenerative industrial grid bricks are widely recognized and accepted as a heat-carrying and heat-storage body with many superior thermal properties such as strong heat exchange capacity, large heat storage area, smooth ventilation, and low resistance. Checker bricks are a heat transfer medium used in blast furnaces hot blast furnace regenerators, coke oven regenerators, glass kiln regenerators, etc. Checker bricks are usually arranged in an orderly manner in the regenerator. It plays the role of heat storage during the “burning period”. During the “air supply period”, the cold air is heated into hot air through convective heat exchange and radiation heat exchange.

Basic characteristics of regenerator checker bricks

  1. It has a plurality of transparent holes parallel to the side surfaces, as well as positioning protrusions and positioning grooves located on the two parallel surfaces.
  2. Good volume stability, excellent creep performance under high-temperature load, high density, and low porosity. Modern blast furnace hot blast stoves usually adopt a checkered brick regenerator structure.
Checker Bricks for Blast Furnace
Construction of Checker Bricks in Hot Blast Stove

Free Quote

    Free Quote

    Your Name (required)


    Your Email (required)

    Your Phone

    Required Products (required)

    Enquiry Information

    Construction of Checker Bricks in Hot Blast Stove Regenerator

    (1) The regenerator checker bricks usually use seven-hole checker bricks. During masonry construction, each layer should be arranged in a staggered manner, and the upper and lower grid holes should be aligned.

    (2) The checkered bricks around the edges of the masonry and at the joints of the walls should be pre-processed according to the designed dimensions before masonry. During construction, the processed checker bricks will be laid in sequence according to the construction drawings. Be careful not to process checker bricks in the furnace. When building the wall of an internal combustion hot blast furnace with the furnace shell as the guiding surface, checker bricks can be processed appropriately in the furnace while taking protective measures.

    (3) Before laying checkered bricks, the cross center lines should be drawn at the four angular directions of 0°, 90°, 180° and 270° of the wall masonry. Then pull out two rows of masonry center lines on both sides of the 90° and 270° lines, with the center column being the first row of masonry center lines.

    (4) The checkered bricks on the first floor should be dry laid and laid in advance. The bricks can be laid formally after the center grid position is verified to be accurate and qualified. After the masonry is completed and it is confirmed that the surface flatness of the masonry meets the requirements, the second layer of checkered bricks will be laid.

    (5) Each layer of checkered bricks is controlled according to the three rows of masonry center lines pulled out from the fence. Starting from the center line of each layer of checker bricks, lay the cross row of center bricks first. Then build the bricks along the four angles in the direction of the furnace wall.

    (6) Allowable deviation of expansion joints between adjacent checker bricks

    • 1) Clay checker brick: 4mm;
    • 2) High alumina checker brick: 8mm;
    • 3) Silica checker brick: 12mm.

    Use yellow cardboard or foam plastic board to fill the expansion joint tightly. Before filling, process the board according to the reserved size and thickness of the expansion joint. Then when the checker bricks are being laid, the expansion joint plates are tightly attached to the sides of the checker bricks. Carry out simultaneously, build, and paste at the same time.

    (7) After the first layer of checker bricks is completed, the processed checker bricks at the edge positions are laid in sequence. And check to confirm compliance.

    (8) The expansion joint between the checker bricks and the furnace wall should be reserved according to the design and construction requirements. Use wooden wedges to wedge the expansion joint tightly.

    (9) After the checker bricks are laid, clean the construction area. Check the hole position and smoothness of the grid holes again. If the electric light can pass through the grid hole or the inspection tool passes through the full height of the grid hole, the grid hole will be regarded as qualified.

    Coke Oven Regenerator Checker Brick
    Coke Oven Regenerator Checker Brick

    Free Quote

      Free Quote

      Your Name (required)


      Your Email (required)

      Your Phone

      Required Products (required)

      Enquiry Information

      Coke Oven Regenerator Checker Brick Construction Process

      1. After the furnace body is completed, blow air to clean the secondary grooves on the roof of the regenerator. Mark the control line between the central partition wall and the sealing wall on the regenerator wall.
      2. Blow the checker bricks clean with compressed air and start preparing to lay the checker bricks.
      3. When the first layer of checker bricks is dry-layed, check the location and stability of the checker bricks before dry-laying the lower layer of checker bricks.
      4. The checkered bricklayer after the second layer should be stepped back from the central partition wall to the furnace head.
      5. Always check whether the holes of each layer of checker bricks are unobstructed, and the upper and lower checkerboard bricks should be aligned.
      6. Yellow cardboard can be used to maintain the width and stability of the gap between the grid bricks and the regenerator wall and non-flammable materials must not be used for the padding.
      7. After the dry-laying of checker bricks in each regenerator is completed and the inspection is qualified, the construction of the regenerator sealing wall begins.
      8. The regenerator walls and checker bricks of divided regenerator coke ovens should be constructed alternately in sections. Before each section of checkered bricks is dry-layed, the section should be sealed or partitioned, and the wall grooves should be cleaned. During the dry-laying process of checker bricks, pay attention to prevent refractory mortar from falling into the lower checker bricks. Once the dry-laying is completed and inspected to be qualified, immediately cover it with a protective board. The protective board should be set firmly and tightly, close to the wall of the regenerator to prevent refractory mud from leaking into the checker bricks.

      Hot Repair Method of Checker Bricks for Glass Kiln Regenerator

      After long-term high-temperature operation of the glass melting furnace, the refractory brick for the glass kiln lining and various equipment used have aged to varying degrees. In particular, the checker bricks in the regenerator were seriously damaged and blocked, seriously affecting the atmosphere in the glass-melting furnace. This situation not only increases energy consumption but also causes a large number of quality problems in the glass products produced. Therefore hot repair of checkered bricks is by far the most effective way.

      Checker Bricks for Glass Kiln
      Checker Bricks for Glass Kiln
      Rongsheng Checker Bricks for Glass Kilns
      Rongsheng Checker Bricks for Glass Kilns

      Free Quote

        Free Quote

        Your Name (required)


        Your Email (required)

        Your Phone

        Required Products (required)

        Enquiry Information

        Thermal repair process of checker bricks in the regenerator

        1. Hot repair preparation

        Before hot repair, a specific hot repair plan must be developed. Equipment, tools, and checkerboard tiles should be ready for use. During hot repair, the ratio of raw and clinker should be adjusted, the pulling amount and pressure in the kiln should be controlled, and the temperature should be controlled to ensure the normal production needs of the furnace.

        1. Replacement of checker bricks

        After opening the regenerator, first clean out the old checkered bricks that have worn out inside. Special attention should be paid when dismantling old checker bricks, as the heat storage gradually decreases and the working conditions in the kiln change. The fire exchange should be manually controlled according to the situation and adjusted in time to ensure the hot spot temperature and melting.

        Laying out new checkered tiles. The material of the regenerator grid bricks is the same as the original regenerator grid structure. It mainly uses three types: clay bricks, magnesia chrome bricks, and high-purity magnesia bricks. Layer clay bricks, magnesia chrome bricks, and high-purity magnesia bricks from bottom to top. Seal the thermal chamber door and withdraw the water tank. Seal the water tank door.

        After the checker bricks in the regenerator are replaced and the door is sealed, it is very important to perform reasonable heating operations and monitor the temperature in the regenerator. During the entire heating process, the principle of “slow heating and no cooling” should be followed.

        The effect of thermal repair of checkered bricks in regenerator

        After the hot repair of checker bricks in the regenerator, the heat in the regenerator will be stable and the heat energy consumption will be reduced. Glass defects and frying time caused by material problems have been greatly reduced, and fuel consumption has been reduced.

          Get Free Quote

          Your Name (required)

          Your Email (required)

          Your Phone

          Required Products (required)

          Enquiry Information

          Chemical Composition of Silicon-Aluminum Refractory Bricks

          Aluminate-silicate refractory products are refractory products whose basic chemical composition is alumina and silica. According to the content of alumina, can be divided into three types: clay, high alumina, and semi-silicon. In addition to the main components, silicon-aluminum refractory bricks products also contain impurities such as Fe2O3, TiO2, CaO, Na2O, and K2O. The presence of these impurities will greatly reduce the refractoriness of the product. Rongsheng refractory manufacturers have rich experience in production and sales and will show you the chemical composition of silicon-aluminum refractory bricks.

          RS High-Quality High Alumina Bricks
          RS High-Quality High Alumina Bricks

          Free Quote

            Free Quote

            Your Name (required)


            Your Email (required)

            Your Phone

            Required Products (required)

            Enquiry Information

            Chemical Composition of Silicon-Aluminum Refractory Bricks

            Chemical composition is the basis of refractory materials, and the chemical composition of refractory materials is usually divided into two parts according to the content and function of each component. That is, the main component accounts for the absolute majority, and the secondary component accounts for a small amount. Subcomponents are the accompanying inclusions in raw materials and special additives (additions) in process manufacturing.

            (1) Principal components. The main component is the component that constitutes the main body of the refractory and is also the basis for determining the characteristics of the product. If you know the main components in the chemical composition, it is easy to know the refractory body.

            In addition to the main component of the refractory material made of special raw materials is close to 100%, the silicon-aluminum refractory material made of natural raw materials will inevitably be mixed with a certain number of inclusions. Therefore, the minimum value of the main component is stipulated in the quality regulations of refractory materials.

            Even if the composition of the material is above the specified value, the type and quantity of the impurity components and the structure of the product still greatly affect the performance of the refractory brick. For example, when the impurity aluminum content in the production of silica bricks exceeds 1%, although the main component content (SiO2) is above the specified value, the performance of the product will still deteriorate. Therefore, the main component of refractory bricks is only one of the measures to ensure the quality of products, and this alone is not enough.

            (2) Subcomponents. In addition to the main components, silicon-aluminum refractory bricks products usually contain a small amount of impurity components. In recent years, with the continuous development of industrial production, the requirements for the use of refractory materials are getting higher and higher. Therefore, the restrictions on the impurity components in the products are becoming more and more strict.

            Rongsheng Silica Bricks for Sale
            Silica Bricks

            Free Quote

              Free Quote

              Your Name (required)


              Your Email (required)

              Your Phone

              Required Products (required)

              Enquiry Information

              Most of the impurity components in the material act as flux at high temperatures, which seriously reduces the refractory performance of refractory bricks. It is therefore generally considered a hazardous ingredient. Therefore, it should be avoided to exceed the specified limit in actual production. As for the mechanism of the flux effect on the impurity components in the material, there are two views.

              1) A low-melting liquid phase is generated due to a chemical reaction.

              2) Although the product is not necessarily low-melting, it generates a more liquid phase at the same temperature.

              The research on the impact of impurity oxides in the Al2O3-SiO2 (silicon aluminum) system shows that R2O is the most harmful in the impurity components. Even if its amount is very low (<1%), it can make the product form a eutectic liquid phase at about 1000 ° C, which obviously reduces the fire resistance and high-temperature structural strength of the product. Alkali-containing slag or alkali-containing gas has a serious corrosion effect on silicon-aluminum refractory bricks products during use.

              The lower the temperature at which the molten liquid phase is formed, the more liquid phase is formed. As the temperature rises, the faster the growth rate, the stronger the flux effect of the impurity components. Therefore, the impact on the fire resistance of the product is also greater.

              In addition to the above, the role of impurities in refractory bricks (raw materials) also has the effect of reducing the firing temperature of products (raw materials) and promoting the sintering of products (raw materials). However, it should be noted that some properties of the product will also be reduced at the same time.

              In the manufacturing process of silicon-aluminum refractory bricks, in order to promote the high-temperature change of the material and reduce the sintering temperature, sometimes a small amount of additives (additions) are added. According to its purpose and function, it can be divided into: 1) mineralizer; 2) stabilizer; 3) sintering agent, etc. These ingredients are also included in the chemical composition of the product.

              When analyzing the chemical composition, the content of ignition loss, A12O3, SiO2, Fe2O3, TiO2, CaO, MgO, K2O, Na2O, etc. are generally mainly analyzed. Special products and raw materials are analyzed on request. The burning loss of refractory raw materials indicates the amount of degassed products (such as CO2) and organic substances that are thermally decomposed in the raw materials. Therefore, it can be judged that the volume shrinkage of the raw material during the heating process determines whether pre-burning is required in production to ensure that the volume of the product is stable.

              Corundum Brick
              Corundum Brick Al2O3 content ≥ 90%

              Free Quote

                Free Quote

                Your Name (required)


                Your Email (required)

                Your Phone

                Required Products (required)

                Enquiry Information

                Aluminum Silicon Refractory Brick

                Aluminum-silicon refractory bricks are refractory products containing Al2O3 and SiO2 and are a series of aluminum-silicon refractory bricks. Aluminum-silicon refractory bricks have a wide range of applications and occupy a very important position in the refractory application industry. Its consumption accounts for more than 40% of the total refractory products. From a definition point of view, aluminum silicon refractory bricks are a series, which includes multiple types of refractory bricks. RS Alumina Bricks is a manufacturer that can provide a variety of high-quality silica-alumina refractory bricks.

                Aluminum-silicon refractory bricks are classified according to the order of increasing composition from SiO2 content to Al2O3 content:

                (1) Silica brick: SiO2 content ≥ 93%;

                (2) Semi-silica brick: Al2O3 content is 15%-30%;

                (3) Clay brick: Al2O3 content is 30%-48%;

                (4) High alumina brick: Al2O3 content ≥ 48%;

                (5) Mullite bricks: Al2O3 content ≥ 72%, SiO2 content ≥ 28%;

                (6) Corundum brick: Al2O3 content ≥ 90%.

                It can be seen from the classification that silica bricks, clay bricks, and high alumina bricks are commonly used refractory bricks for kilns, and are often used for masonry kiln working layers and permanent layers.

                To purchase high-quality silicon-aluminum refractory bricks products, please choose a strong refractory brick manufacturer. Rongsheng Refractory Material Manufacturer is a refractory material manufacturer with rich experience in production and sales. Our refractory brick products are reliable in quality, and at the same time, we also provide comprehensive design and solutions for refractory lining materials. Customize refractory materials according to different production needs. Contact us for free samples and quotes.

                  Get Free Quote

                  Your Name (required)

                  Your Email (required)

                  Your Phone

                  Required Products (required)

                  Enquiry Information

                  Moisture Retention and High Temperature Performance of Refractory Plastic

                  Refractory plastics are mainly used in heating furnaces, electric furnace tops, and other parts. Due to the shortcomings of short storage time and poor fire resistance, its application range is limited. However, this refractory material has some irreplaceable advantages, such as the high-temperature strength of the furnace body that can be constructed with plastic refractory materials, excellent thermal shock performance, low thermal conductivity, and flexible construction methods. Rongsheng refractory material manufacturer, based on years of production and sales experience, conducted some experimental analysis on the moisture retention performance and high-temperature performance of refractory plastics.

                  Rongsheng High-Quality Wear-Resistant Refractory Plastic
                  Rongsheng High-Quality Wear-Resistant Refractory Plastic

                  Free Quote

                    Free Quote

                    Your Name (required)


                    Your Email (required)

                    Your Phone

                    Required Products (required)

                    Enquiry Information

                    Moisture retention and high-temperature performance of refractory plastic

                    • (1) The use of super-grade downdraft kiln high-alumina bauxite as the main raw material can significantly improve the moisture retention performance of the refractory plastic.
                    • (2) Using phosphoric acid and sulfuric acid in the form of a compound combination, and then adding an appropriate amount of admixture, it is possible to produce a refractory plastic with excellent moisture retention performance and strength indicators. Using a single combination method, the effect is not ideal enough.
                    • (3) Select super-grade high-bauxite with dense sintering and low impurity content, minimize the content of iron oxide in the material, and add an appropriate amount of humectant, which can significantly extend the moisture retention period of the plastic refractory.

                    Selection of Refractory Plastic Aggregate

                    The new type of plastic refractory should have excellent plasticity, moisture retention, and high-temperature performance. To meet these conditions, it is very important to choose the right raw material. The raw material should have good volume stability. During the heating process, it can be well sintered and reacted with cement such as clay. The aggregate should have an appropriate particle size. And gradation, the critical particle size of general refractory plastic aggregate is less than 10 mm, the amount of aggregate is 55-65%, and the amount of powder is 35%-45%. Through the strength test and moisture retention test, it is found that although the refractory plastics produced with the third-grade high-alumina and the second-grade high-alumina as the main raw materials have higher strength after firing, the moisture retention performance of the material is poor. Therefore, it is determined to use super-grade high-bauxite as the main raw material which requires dense sintering and low impurity content. In order to improve the moisture retention performance, the content of iron oxide in the material should be strictly controlled.

                    Corundum silicon carbide wear-resistant refractory plastic
                    Corundum Silicon Carbide Wear Resistant Refractory Plastic

                    Free Quote

                      Free Quote

                      Your Name (required)


                      Your Email (required)

                      Your Phone

                      Required Products (required)

                      Enquiry Information

                      Influence of the amount of clay and fine powder adding on refractory plastics properties

                      Adding bonded clay to the refractory plastic, it mainly acts as a cement, and at the same time improves its plasticity and sintering performance. The particle size of clay should generally be less than 200 mesh. Its dosage should be reduced as much as possible while ensuring plastic refractory viscoplasticity and cementation ability. If the amount added is too much, it is easy to cause the linear shrinkage of refractory plastics to increase after high-temperature burning, the softening temperature under load will decrease, and the high-temperature creep will increase. If the amount added is too small, the plasticity of the material cannot be guaranteed. The manufacturer of Rongsheng refractories has determined through experiments that the amount of clay added is 5% to 15%. In order to reduce the change of the burnt line of the plastic refractory, an appropriate amount of kyanite can be added. Because kyanite produces volume expansion at high temperatures, it can offset the partial shrinkage of the plastic refractory, its fineness is 150 mesh, and the adding amount is controlled at about 5%. In order to improve the plasticity and thermal shock performance of the plastic refractory, and further reduce the impurity content in the raw materials, alumina micro powder and silica micro powder are added. This can not only improve the construction performance of the material but also increase the medium-temperature and high-temperature strength of the product. The total addition of the two is generally controlled at 6% to 12%, which is more reasonable.

                      It is found through experiments that when the plasticity index is about 14%, the plasticity is relatively hard and the construction performance is poor. When the plasticity index is around 26%, the plasticity feels softer and the construction is easier. In order to facilitate the construction and meet the requirements of other performance indicators, through repeated experiments, it is confirmed that the plasticity index of refractory plastic is about 28%.

                      Choice of refractory plastic binder

                      In order to make refractory plastics have higher strength and excellent moisture retention properties, Rongsheng refractory manufacturers have experimented with various binders, such as phosphoric acid, water glass, and aluminum sulfate. It can be proved by experiments that using phosphoric acid as a binder can make refractory plastics have higher strength indicators. However, due to the strong acidity of phosphoric acid and the high content of iron oxide in the raw materials, phosphoric acid is easy to produce chemical reactions with iron oxide, which makes the moisture retention performance of refractory plastics worse. Using aluminum sulfate as a binding agent, the plastic refractory has a longer moisture retention performance, but the strength index of the plastic refractory cannot meet the use requirements. Using water glass as a binder, the moisture retention performance of the material is better in a short period of time, but after a long storage time, the construction performance of the plastic refractory will deteriorate. In addition, when the refractory plastic combined with water glass is baked, the strength of the plastic refractory construction body will be adversely affected due to the hard shell formed on the surface. Through repeated experiments, it is determined that phosphoric acid and aluminum sulfate are used in combination so that the moisture retention performance and strength indicators of the plastic refractory can meet the use requirements.

                      High-Alumina Wear-Resistant Refractory Plastics
                      High-Alumina Wear-Resistant Refractory Plastics

                      Free Quote

                        Free Quote

                        Your Name (required)


                        Your Email (required)

                        Your Phone

                        Required Products (required)

                        Enquiry Information

                        Factors Affecting Humidity Performance of Refractory Plastics

                        1. Influence of aggregate type

                        Through continuous moisture retention experiments, it is found that the moisture retention performance of the refractory plastic with super-grade downdraft kiln high alumina aggregate is significantly better than that of other low-grade aggregates. This is due to the dense sintering of super aggregates and the low water absorption of particles.

                        2. Influence of the type of binder

                        Binders have the greatest impact on the moisture retention properties of refractory plastics and also play a key role in other properties. If the choice is not appropriate, the plastic refractory will not be able to meet the requirements of use.

                        Through the experimental research on the moisture retention performance and compressive strength performance of the test block, as well as the comprehensive consideration of the cost of raw materials, phosphoric acid, and aluminum sulfate were finally selected and determined to be used as composite binders. In this way, it can not only meet the moisture retention performance requirements of the refractory plastic but also meet the requirements of medium-temperature and high-temperature strength.

                        3. Influence of the type of admixture

                        It can be seen from experiments that adding organic acid (such as oxalic acid), dextrin, and other admixtures can prevent or delay the reaction between the binder and the refractory material, and play a role in prolonging the moisture retention performance of the refractory plastic. Some admixtures are oily, which can effectively reduce the phenomenon of refractory plastic agglomeration, which mainly prolongs the moisturizing performance of the material from the physical aspect. The main binders such as oily moisturizers and phosphoric acid are not miscible, but they can reduce the chance of chemical reaction between phosphoric acid and raw materials so that the moisturizing effect is better.

                        Used in furnaces such as heating furnaces and annealing furnaces, refractory plastics have certain advantages over castables. It does not need on-site mixing equipment and can be directly constructed. It is viscous and does not flow. It is easier to combine with the old lining when repairing, and it can be partially repaired without a template. Because of its low water content, the requirements for baking conditions are not very strict.

                        Rongsheng Refractory Plastic Manufacturer

                        Rongsheng refractory material manufacturer is a refractory material manufacturer with rich production and sales experience. Our refractory products have been sold to more than 80 countries and regions all over the world. For example, South Africa, Chile, Egypt, Colombia, Uzbekistan, Italy, Indonesia, Ukraine, Hungary, Spain, Kenya, Syria, Zambia, Oman, Venezuela, India, Peru, the United States, Ethiopia, etc. Our technical team has rich experience and actual customer cases, whether it is in the solution of refractory lining materials or in the design of refractory materials for the rotary kiln insulation layer. To purchase high-quality refractory plastic materials, please contact us. We can provide free samples and quotations.

                          Get Free Quote

                          Your Name (required)

                          Your Email (required)

                          Your Phone

                          Required Products (required)

                          Enquiry Information

                          Alumina Bricks Manufacturing Process

                          Alumina brick is a high-performance refractory material whose main component is alumina (Al2O3). Usually, high-purity alumina is used as raw material, which is sintered at high temperatures. As a high-quality supplier of alumina refractory bricks, RS Alumina Bricks Factory can provide high-quality Alumina Bricks for high-temperature kiln lining. Contact us for free alumina bricks price.

                          Wear-Resistant Alumina Brick
                          Wear-Resistant Alumina Brick

                          Free Quote

                            Free Quote

                            Your Name (required)


                            Your Email (required)

                            Your Phone

                            Required Products (required)

                            Enquiry Information

                            Alumina Bricks Properties

                            1. High-temperature stability. Alumina bricks can work stably for a long time at high temperatures, and their service temperature can reach about 1700°C.
                            2. Corrosion resistance. The main component of alumina bricks is alumina, which is not easily corroded by acids and alkalis.
                            3. High strength and high hardness. Alumina bricks have high hardness, high strength, and good compressive and flexural strength.
                            4. Wear resistance. Wear Resistance Alumina bricks have a smooth surface and are not easily worn, so they have good wear resistance.

                            Alumina Bricks Use

                            Alumina bricks have a wide range of application scenarios and are mainly used in various refractory equipment in harsh environments such as high temperature, high pressure, and corrosion. Such as blast furnaces in the metallurgical industry, steel smelting furnaces, aluminum electrolytic cells, etc. High-temperature reaction kettles and high-temperature drying furnaces in the chemical industry. Boilers, kilns, coal-fired gasifiers, etc. in the power industry. As well as cement kilns and glass kilns in the building materials industry. In addition, alumina bricks are widely used in scientific research, aerospace, nuclear industry, and other fields.

                            α-β Alumina Bricks
                            α-β Alumina Bricks

                            Free Quote

                              Free Quote

                              Your Name (required)


                              Your Email (required)

                              Your Phone

                              Required Products (required)

                              Enquiry Information

                              Alumina Bricks Manufacturing Process

                              After years of accumulation of production and sales experience, RS Alumina Bricks Factory has a further understanding of the production process of alumina refractory bricks.

                              1. Selection of binders

                              The manufacture of high alumina bricks usually uses soft clay as a binder. The main function of clay in the batching is to improve the formability of the mud and to make the formed and dried green body have a certain strength. The added amount of clay powder in the batching is generally 5%. In order to produce volume-stable low-level high-alumina bricks, high-alumina bauxite powder can be used as a high-alumina binder. Or use high-alumina bauxite powder and clay powder in a predetermined ratio to prepare synthetic mullite as a binder, and a volume-stable high-alumina brick without secondary expansion can be obtained.

                              1. Determination of Particle Composition

                              The particle composition of high alumina bauxite clinker has an important influence on the forming operation, green body density, high alumina brick density, and strength. Therefore, determining a reasonable particle composition according to different molding methods is an important process factor to stabilize the process operation and improve the quality of high-alumina bricks.

                              The principle of determining particle gradation is to form a good bulk density, which has no adverse effect on the performance and appearance quality of high alumina bricks. For low-grade bricks, the volume expansion caused by the secondary mullite reaction should also be considered.

                              High alumina bricks usually use coarse, medium, and fine three-level ingredients. However, secondary or quaternary ingredients may also be used. When using three-level batching, the critical size of each particle size is coarse particle 3-0.5mm, medium particle 0.5-0.1mm, and fine powder <0.1mm.

                              Production practice shows that when determining the particle size, appropriately increasing the size and quantity of coarse particles can increase the bulk density of the mud, and it is easy to shape. During firing, due to the small specific surface area of large particles, the secondary mullite reaction around the material is weakened, which is beneficial to the sintering of the green body. In turn, the air-packing rate of high-alumina bricks is reduced, the softening temperature under load and compressive strength are improved, and the thermal stability is improved.

                              There is a limit to the enlargement of the particle size. If the size of the coarse particles increases to 4-5mm, the corners of the high alumina bricks and the uniformity of the structure will be affected, and the larger the clinker particles, the larger the particle segregation during the production process. Therefore, the maximum particle critical size should not be too large. The maximum critical particle size is preferably 3 mm.

                              The fine powder in the ingredients is beneficial to the sintering of the green body and the increase of the density of the high alumina brick. Adding an appropriate amount of fine powder can not only make the secondary mullite reaction that occurs during the firing of high-alumina bricks proceed in the fine powder. Prevent the green body from loosening due to the secondary mullite ratio reaction around the coarse particles. Moreover, the firing shrinkage caused by the sintering of the fine powder can weaken or offset the volume expansion caused by the secondary mullite reaction. It is advisable to add about 50% fine powder.

                              The intermediate particles in the ingredients have neither the skeleton effect of coarse particles nor the sintering effect of fine powder. In the production process, according to the specific conditions of production, the addition of intermediate particles is usually limited to a minimum amount. Generally speaking, the additional amount of intermediate particles is about 10%.

                              In short, to determine a reasonable particle ratio, it is necessary to consider the reasonable bulk density, limit the number of intermediate particles added, and also according to the different molding methods. The performance and requirements of high alumina bricks are used to determine the critical size and the number of particles added at all levels. In the general brick-making process, the upper limit of coarse particles is usually 2-3mm, and the addition amount is 40-45%. For special-shaped high alumina bricks, the upper limit of coarse particles can be reduced to 1-2mm. It is advisable to limit the addition of 1-0.1mm intermediate particles to 10-20%. The amount of fine powder <0.1mm added should be controlled at 40-50%.

                              RS High-Quality High Alumina Bricks
                              RS High-Quality High Alumina Bricks

                              Free Quote

                                Free Quote

                                Your Name (required)


                                Your Email (required)

                                Your Phone

                                Required Products (required)

                                Enquiry Information

                                High Alumina Bricks Properties

                                High alumina bricks for steel manufacturing are made from a special grade of bauxite as the main raw material. Small amounts of white fused alumina and alumina powder are added. Shaped by high pressure, sintered at high temperature. The main mineral composition includes mullite and corundum, which have excellent high-temperature physical properties and chemical resistance. high alumina bricks properties, high alumina bricks have the advantages of small temperature creep, strong corrosion resistance, thermal shock resistance, and stability. It is suitable for large and medium-sized hot air stoves. High alumina bricks are mainly used in masonry blast furnaces, hot blast stoves, electric furnace roofs, blast furnaces, and rotary kiln linings. In addition, high alumina bricks are also widely used as open hearth regeneration inspection bricks, gating systems, nozzle bricks, and other plugs.

                                RS Alumina Bricks Factory has advanced production equipment and the support of a strong technical team, and strives for excellence in the production of aluminum bricks. It aims to provide high-quality refractory products for customers’ high-temperature kiln linings to save production costs. At the same time, our customer service runs through the entire service life of our refractory bricks in the kiln lining. To choose an aluminum brick manufacturer, you must choose a manufacturer with strength and guaranteed customer service. In addition to our customer service, we also provide the design and construction of refractory lining solutions. Contact us for free quotes and samples.

                                  Get Free Quote

                                  Your Name (required)

                                  Your Email (required)

                                  Your Phone

                                  Required Products (required)

                                  Enquiry Information

                                  RONGSHENG METEC2023/GIFA2023 INVITATION

                                  In 2023, after dormant, RS Alumina Refractory Manufacturer will bring newly high-end refractory products to customers at the 2023 Dusseldorf Metallurgical Casting Exhibition.

                                  Dates: 12-16 JUN

                                  Booth No.: HALL 5, G31-4

                                  RONGSHENG WILL BE THERE WAITING FOR YOU!

                                  RONGSHENG METEC2023/GIFA2023 INVITATION

                                  RS Alumina Refractory materials manufacturer has rich experience in the production and sales of refractory materials. Our refractory bricks factory and environmentally friendly monolithic refractory castables factory are preparing to welcome our third member, the refractory precast factory. Together, they will serve our customers in more than 100 countries and regions around the world. Become our customer, we not only have high-quality refractory lining material products but also provide design and construction of refractory lining materials. Perfect customer service runs through the entire service cycle of refractory lining materials. Rongsheng is looking forward to working with you.

                                    Get Free Quote

                                    Your Name (required)

                                    Your Email (required)

                                    Your Phone

                                    Required Products (required)

                                    Enquiry Information

                                    How to Use Refractory Bricks to Build a Circular Furnace Lining?

                                    How to build a round refractory brick furnace lining? How many options are there for building a round refractory brick furnace lining? Arc brick? Curved mother-in-law buckle brick? Knife brick? The following suggestions are given by experienced manufacturers and sales of refractory bricks, as well as the construction team of refractory brick linings.

                                    Arc High Alumina Bricks
                                    Arc High Alumina Bricks
                                    Arc High-Alumina Refractory Bricks for Ladle Lining
                                    Arc High-Alumina Refractory Bricks for Ladle Lining

                                    Free Quote

                                      Free Quote

                                      Your Name (required)


                                      Your Email (required)

                                      Your Phone

                                      Required Products (required)

                                      Enquiry Information

                                      Option 1: Building with arc bricks

                                      The arc of the arc brick is a semicircle, and the other end is a groove, which can be flexible no matter how thick it is. Because it has no axis and the size is slightly deviated, it can also be built into a circle, so it is called arc brick. This kind of brick is used more in ladles. Curved high-alumina refractory bricks are mainly used as the lining of steel drums. In the past, it was mainly clay, but now it is gradually replaced by high alumina bricks. High-alumina arc brick is an aluminum silicate refractory material with an alumina content of more than 48%. It is formed and calcined from bauxite or other raw materials with high alumina content. High thermal stability, and refractoriness above 1770°C. Good slag resistance.

                                      According to the usage, we believe that high alumina arc bricks have the following advantages.

                                      1. High service life, more clinker clay bricks increase by 210%.
                                      2. The reduction of unit consumption also shows the characteristics of high alumina arc bricks. The reduction of unit consumption can explain the corresponding reduction of non-metallic inclusions in molten steel.
                                      3. Check that the cross-section of high-alumina bricks has better corrosion resistance to slag and molten steel than multi-clinker clay bricks.
                                      4. Due to the roundness at both ends of the arc-shaped refractory brick, it can be moved back and forth to adjust the roundness when laying bricks. Therefore, it is convenient to build refractory bricks, and the brick joints can generally reach 1 mm.
                                      5. The vertical joints of arc bricks are smaller, which is 70% less than that of standard refractory bricks. In this way, the erosion of the molten iron layer moving up and down and deep into the brick joints is corrected.
                                      6. Due to the improvement of the quality of refractory bricks, the thickness of the lining bricks can be reduced, and the capacity of the steel drum can be increased accordingly.
                                      7. Due to the long service life and the convenience of bricklaying, the labor required for laying steel drums behind the furnace is reduced, and the utilization rate of steel drums is increased.
                                      Arc-Shaped Buckle Refractory Brick
                                      Arc-Shaped Buckle Refractory Brick
                                      Lining of Arc Shaped Buckle Refractory Brick
                                      The lining of Arc-Shaped Buckle Refractory Brick

                                      Free Quote

                                        Free Quote

                                        Your Name (required)


                                        Your Email (required)

                                        Your Phone

                                        Required Products (required)

                                        Enquiry Information

                                        Option 2: Masonry with arc-shaped mother-in-law buckle bricks

                                        The arc-shaped letter buckle refractory brick has a small semicircular protrusion at one end and a small groove at the other end. Compared with arc bricks, the masonry is stronger and the gaps are smaller, but the disadvantage is that there is no arc bricks that can change the arc at will. There is no arc brick for the masonry of circular furnace linings with different inner diameters. The curved letter buckle is also made of clay or high alumina, and the performance of high alumina is the overall clay refractory brick.

                                        Knife Bricks also Called Ax Bricks for Refractory Lining
                                        Knife Bricks also Called Ax Bricks for Refractory Lining
                                        Laying Bricks with Knife Bricks
                                        Laying Bricks with Knife Bricks
                                        Brick Linings of Ax-Bricks T19 and T20
                                        Brick Linings of Ax-Bricks T19 and T20

                                        Free Quote

                                          Free Quote

                                          Your Name (required)


                                          Your Email (required)

                                          Your Phone

                                          Required Products (required)

                                          Enquiry Information

                                          Option 3: Laying bricks with knife bricks or ax bricks

                                          It can be built with knife bricks T38 and T39, or with ax bricks T19 and T20.

                                          Rongsheng refractory brick manufacturers can provide high-quality masonry refractory bricks for circular refractory linings in various materials. Free consultation, info@aluminabricks.com.

                                            Get Free Quote

                                            Your Name (required)

                                            Your Email (required)

                                            Your Phone

                                            Required Products (required)

                                            Enquiry Information

                                            High Aluminum Low Cement Refractory Castable Manufacturer

                                            High-aluminum low-cement castable is a castable with a large number of monolithic refractories. That is to say, the addition of calcium aluminate cement is about one-half or one-third of the ordinary cement castable.

                                            Compared with ordinary high-alumina castables, high-alumina, and low-cement castables use ultra-fine powder to reduce the amount of cement and greatly improve the strength and erosiveness of low-cement castables. While increasing the bulk density and reducing the porosity, the service life is increased.

                                            Low Cement High Alumina Castable
                                            Low Cement High Alumina Castable

                                            Free Quote

                                              Free Quote

                                              Your Name (required)


                                              Your Email (required)

                                              Your Phone

                                              Required Products (required)

                                              Enquiry Information

                                              High-alumina and low-cement castables are used in industrial furnaces such as metallurgy, petroleum and petrochemical, electric power, and building materials. A large part has replaced refractory bricks, but as a manufacturer of low-cement castables, we still use different furnace types and temperatures according to users. According to the requirements of different use environments, some high-alumina and low-cement castables with different levels and different body densities are produced. Of course, the prices of different levels, different body densities, and low-cement castables are also different.

                                              The characteristics of high-alumina and low-cement castables are also based on different grades of refractory micro-powder, different grades of main materials, and different grades of bonding agents to determine the quality of the product. In order to facilitate smaller particles, larger specific surface area, and better sintering ability, the castable is more suitable for the working needs of the user’s high-temperature kiln.

                                              In the practical application of low-cement castables, especially in construction, it is also very important to control the amount of water added. Generally, when leaving the factory, the manufacturer will attach the construction instructions for the castable. During construction, it is necessary to strictly follow the construction instructions, and pour and maintain the castable well, so as to exert its maximum effect.

                                              All in all, regardless of production or application, it is necessary to take into account the different effects of temperature, erosion, erosion, etc. on the refractory lining material according to the actual use. Only in this way can the refractory castables used be selected correctly, and with the appropriate construction technology, the service life of the refractory lining can be greatly extended. Save production costs.

                                              Rongsheng Low Cement Castable for Sale
                                              Rongsheng Low Cement Castable for Sale

                                              Free Quote

                                                Free Quote

                                                Your Name (required)


                                                Your Email (required)

                                                Your Phone

                                                Required Products (required)

                                                Enquiry Information

                                                The Difference between LCC Refractory Castable and Ordinary Refractory Castable

                                                Low-cement castables, ultra-low or no-cement castables replace most or all of the cement with superfine powders that have the same or similar chemical composition as the main material. It is formulated by scientifically optimizing particle gradation, micro-powder, particle shape, and other factors, and adding a small amount of dispersant (water reducer) and an appropriate amount of retarder and other compound admixtures.

                                                Compared with ordinary refractory castables, the low cement castable series has many excellent properties.

                                                • (1) Less water consumption. The water consumption of LCC low-cement castables is only 1/2-1/3 (about 5-7%) of ordinary refractory castables. Therefore, the bulk density is high, the porosity is low, and there is no obvious dehydration stage during baking. Good thermal shock performance, comparable to fired products.
                                                • (2) Because the amount of cement is greatly reduced, the high-temperature performance and slag resistance of the material are improved.
                                                • (3) There are few or no hydrates after forming and curing, and there is no hydration bond damage during baking to affect the medium temperature strength. Therefore, no matter at medium temperature or high temperature, its strength does not decrease but increases.

                                                The main application of LCC low cement castable is suitable for petroleum, metallurgy, the chemical industry, and various silicate kilns. Such as some components of the refining device outside the furnace, the cover of the refining ladle outside the furnace, the integral spray gun for molten iron, the treatment of molten steel, and the roof lining of the electric furnace. Soaking furnace, heating furnace, annealing furnace lining, tapping trough. Tundish lining, high-temperature burner, blast furnace tapping ditch cover, ladle lining, etc.

                                                The refractoriness of low-cement refractory castables is greater than 1790°C, and the load softening temperature (4% deformation) at 0.2MPa is 20-100°C higher than that of CA50 cement refractory castables. Therefore, the service temperature of low-cement refractory castables is generally about 100°C higher than that of CA50 cement refractory castables of the same material. The thermal expansion coefficient of low cement refractory castables shows the characteristics of expansion during the whole heating process. It can be seen that as the heating temperature increases, the thermal expansion rate increases, and reaches the highest value at 1250 ° C, which is about 0.68%. Then it began to shrink slowly, and the thermal expansion rate was 0.43% at 1400°C. When the temperature was 1500°C, the thermal expansion rate returned to 0.5%.

                                                Ultra-Low Cement Castable
                                                Ultra-Low Cement Castable

                                                Free Quote

                                                  Free Quote

                                                  Your Name (required)


                                                  Your Email (required)

                                                  Your Phone

                                                  Required Products (required)

                                                  Enquiry Information

                                                  LCC Refractory Castable Ultra-Low Cement Castable

                                                  Low cement and ultra-low cement refractory castables refer to castable refractory materials with calcium aluminate cement added less than 8%. According to the US ASTM regulations, the CaO content in low-cement castables is required to be less than 2.5%, generally 1.0-2.5. When the CaO content is less than 1%, it becomes an ultra-low cement castable. The materials of low-cement and ultra-low-cement castables include clay, high alumina, mullite, corundum, carbon and silicon carbide, etc. Its ingredients are composed of refractory aggregate, refractory powder, an appropriate amount of superfine powder, an appropriate amount and small amount of calcium aluminate cement (delayed coagulation accelerator), and a trace amount of dispersant (high-efficiency debonding agent). Generally, multi-level ingredients are used, which are divided into 5~3mm, 3-1mm, 1~0.2mm, 0.2~0.074mm, 0.074~0.044mm, and less than 1 micron.

                                                  Corundum Spinel Low Cement Castable
                                                  Corundum Spinel Low Cement Castable

                                                  Free Quote

                                                    Free Quote

                                                    Your Name (required)


                                                    Your Email (required)

                                                    Your Phone

                                                    Required Products (required)

                                                    Enquiry Information

                                                    Mullite low-cement castables can be used as inner linings of various high-temperature burners, dressing linings of water-cooled pipes of heating furnaces, etc. Corundum and chromium-containing corundum low-cement refractory castables can be used as the lining of the triangular area of the top of the steelmaking electric arc furnace and the lining of some parts of the refining device outside the molten steel furnace. Such as integral spray gun lining for spray metallurgy, RH and DH vacuum degassing device and dipping tube lining, power frequency induction furnace lining, the high-temperature wear-resistant lining of a petrochemical catalytic cracking reactor, etc.

                                                    Al2O3-SiC-C low-cement castables are used as linings for blast furnace tapping troughs, iron furnace tapping troughs, and integral spray guns for molten iron pretreatment.

                                                    MgO-Al2O3 or Al2O3-MgO·Al2O3 low-cement castables are used as linings for ladles and tapping troughs.

                                                      Get Free Quote

                                                      Your Name (required)

                                                      Your Email (required)

                                                      Your Phone

                                                      Required Products (required)

                                                      Enquiry Information

                                                      Maximizing Blast Furnace Performance with Quality Checker Bricks

                                                      Blast furnace technology is a critical aspect of the iron and steel production process. This highly specialized technology requires various components, including checker bricks, to operate at optimal performance. Checker bricks are a unique type of refractory material that plays a vital role in enhancing the performance of blast furnaces. In this essay, we will explore the importance of using high-quality checker bricks to maximize blast furnace performance.

                                                      Checker Bricks for Blast Furnace
                                                      Checker Bricks for Blast Furnace

                                                      Free Quote

                                                        Free Quote

                                                        Your Name (required)


                                                        Your Email (required)

                                                        Your Phone

                                                        Required Products (required)

                                                        Enquiry Information

                                                        What’s a Checker Bricks for Blast Furnace?

                                                        Checker bricks are named after their unique checkered pattern. They are typically used in the lower portion of the blast furnace where they serve as a lining material. Checker bricks consist of a combination of carbon, silicon carbide, and alumina, which gives them high-temperature resistance and durability. They are designed to withstand extreme temperature and pressure conditions in the lower portion of the furnace and play a crucial role in enhancing the efficiency and productivity of blast furnace operations.

                                                        How to Maximize Blast Furnace Performance with Quality Checker Bricks?

                                                        One of the key benefits of using quality checker bricks in blast furnace construction is their ability to improve thermal efficiency. The lower portion of the blast furnace experiences some of the highest temperatures and pressures in the entire iron production process. Checker bricks help to regulate and control the flow of hot gases and materials through the furnace, ensuring optimal heating and combustion conditions. By regulating the flow of materials, checker bricks help to minimize heat loss and maximize thermal efficiency. This results in significant energy savings and improved overall blast furnace performance.

                                                        Quality Checker Bricks for Blast Furnace
                                                        Quality Checker Bricks for Blast Furnace

                                                        Free Quote

                                                          Free Quote

                                                          Your Name (required)


                                                          Your Email (required)

                                                          Your Phone

                                                          Required Products (required)

                                                          Enquiry Information

                                                          Another important benefit of using quality checker bricks is their ability to reduce downtime and maintenance costs. Blast furnace downtime can be costly, resulting in lost production and revenue. Checker bricks that are of poor quality or not designed for the specific conditions of the blast furnace can fail prematurely, requiring frequent replacement and maintenance. High-quality checker bricks are designed to withstand the extreme conditions of the blast furnace, minimizing the risk of failure and reducing downtime and maintenance costs.

                                                          Furthermore, quality checker bricks can help to improve the overall quality of iron production. The checker brick lining plays a vital role in ensuring that the blast furnace operates at optimal conditions, which results in high-quality iron production. Checker bricks help to regulate and control the flow of materials through the furnace, ensuring that the iron produced is of consistent quality and purity.

                                                          Checker Refractory Bricks Used in Blast Furnace

                                                          Checker bricks, checker refractory bricks blast furnace, is a checker brick with many advantages such as strong heat exchange ability, large heat storage area, smooth ventilation, and low resistance, which is generally recognized and accepted by the ironmaking industry in the world. Checker brick is a heat transfer medium used in the blast furnace regenerator. It is usually arranged in an orderly manner in the regenerator, plays a heat storage role during the “burning period”, and heats the cold air into hot air through convective heat exchange and radiation heat exchange during the “air supply period”.

                                                          Checker Refractory Bricks Used in Blast Furnace
                                                          Checker Refractory Bricks Used in Blast Furnace

                                                          Free Quote

                                                            Free Quote

                                                            Your Name (required)


                                                            Your Email (required)

                                                            Your Phone

                                                            Required Products (required)

                                                            Enquiry Information

                                                            At present, checker bricks, checker bricks blast furnaces, and checker bricks are mainly used in blast furnaces hot blast stoves, and flame furnaces. Checker bricks are mainly used in the regenerator of the hot blast stove. Checker bricks with grid holes in a certain structure are arranged in an orderly manner, and the upper and lower through holes of the checker bricks allow gas to pass through. According to the technical requirements of different temperature regions, silicon checker bricks, and clay bricks are generally used. In some hot blast stoves, there are also high alumina bricks, mullite bricks, sillimanite bricks, etc. to choose from. The function of the hot blast stove is to heat the cold air sent by the blower to the blast furnace into hot air. Then, the hot air is sent to the blast furnace through the hot air pipe for a combustion reaction. The blast furnace hot blast stove has a furnace firing period and an air supply period, and the rotation of the two task periods. During the firing period, the extinguished low-temperature flue gas passes through the holes of the checker bricks of the hot blast stove and transfers heat to the checker bricks. During the air supply period, the cold air from the blower enters the hot blast stove, is heated by the checker bricks to become hot air, and is sent to the blast furnace through the hot air pipe.

                                                            Clay bricks for hot blast stoves belong to a secondary category of silicon-aluminum series products. They are refractory products with an Al2O3 content of 30-48% made of clay clinker as aggregate and refractory clay as a binder. The refractoriness of clay bricks is comparable to that of silica bricks, as high as 1690-1730°C, but the load hardening temperature is more than 200°C lower than that of silica bricks.

                                                            In conclusion, maximizing blast furnace performance requires the use of high-quality checker bricks. These specialized refractory materials play a crucial role in improving thermal efficiency, reducing downtime and maintenance costs, and ensuring high-quality iron production. The use of quality checker bricks can result in significant energy savings, increased productivity, and improved overall blast furnace performance. It is essential to select the right type of checker bricks that are designed for the specific conditions of the blast furnace and to ensure that they are properly installed and maintained. By doing so, blast furnace operators can ensure optimal performance and maximize the efficiency of their iron production process. Buy refractory bricks used in blast furnace from Rongsheng.

                                                              Get Free Quote

                                                              Your Name (required)

                                                              Your Email (required)

                                                              Your Phone

                                                              Required Products (required)

                                                              Enquiry Information

                                                              Rongsheng High Alumina Anchor Bricks Used in High-Temperature Furnace Linings

                                                              High Alumina Anchor bricks are one of the most efficient materials used in high-temperature furnace linings. These materials are highly durable and provide an excellent heat-resistant environment for the operation of the furnace. High alumina anchor bricks are also called hanging bricks. It is mainly used to connect and support the structure of refractory bricks and ordinary fired bricks. It is used for heating the furnace top, furnace wall, or other parts.

                                                              RS High-Quality Anchor Bricks used in high-temperature furnace linings
                                                              RS High-Quality Anchor Bricks

                                                              Free Quote

                                                                Free Quote

                                                                Your Name (required)


                                                                Your Email (required)

                                                                Your Phone

                                                                Required Products (required)

                                                                Enquiry Information

                                                                High alumina anchor bricks are composed of special alumina-containing clay, followed by a high alumina anchor brick with an alumina content above 55%. The high aluminum content ensures excellent insulation and thermal shock resistance. Rongsheng high-alumina anchor bricks use natural high-grade bauxite as the main refractory raw material, add soft or semi-soft clay as a binder to the high-alumina clinker to start batching, mixing, then molding, drying, and finally firing. Shaped high alumina refractory bricks. High alumina anchor bricks can be customized for production and processing according to customer needs. The load softening temperature of the high-alumina anchor brick reaches 1550°C, which can meet the performance requirements of the furnace roof lining.

                                                                Benefits of Using High Alumina Anchor Bricks in High-Temperature Furnace Linings

                                                                High alumina anchor brick is a special-shaped high alumina refractory brick. The benefits of high aluminum anchor bricks compared to other materials are numerous. First of all, judging from the shape of the high-alumina anchor brick, it is a column composed of the hanging end and the anchor. Grooves are distributed at intervals on the surface of the anchor body. In addition, ribs are provided along the length direction on at least one surface of the anchor. Due to the reinforcement and pulling effect of the ribs, the tensile and flexural strength of the anchor body is significantly improved. Therefore, the stress generated at the groove is blocked at the rib and cannot continue to be transmitted, so the high-alumina anchor brick in High-Temperature Furnace Linings is not easy to break.

                                                                High alumina anchor brick is a special-shaped high alumina refractory brick
                                                                High Alumina Anchor Bricks

                                                                Free Quote

                                                                  Free Quote

                                                                  Your Name (required)


                                                                  Your Email (required)

                                                                  Your Phone

                                                                  Required Products (required)

                                                                  Enquiry Information

                                                                  The benefits of high alumina anchor bricks compared to other materials are numerous. Firstly, they have excellent refractory properties, meaning they can withstand extremely high temperatures and provide the necessary insulation for the furnace. In addition, their compressive strength is very good, enabling them to withstand the huge loads in the furnace linings. Furthermore, their chemical composition helps retain their dimensional stability, making them excellent for linings with long service life. Such as the following listed characteristics.

                                                                  Characteristics of High Alumina Anchor Brick for Heating Furnace

                                                                  1. Stable volume at high temperature.
                                                                  2. Good corrosion resistance.
                                                                  3. The high softening temperature under load.
                                                                  4. Anti-stripping and high compressive strength.
                                                                  Anchor Bricks with Holes
                                                                  Anchor Bricks with Holes

                                                                  Free Quote

                                                                    Free Quote

                                                                    Your Name (required)


                                                                    Your Email (required)

                                                                    Your Phone

                                                                    Required Products (required)

                                                                    Enquiry Information

                                                                    Advantages of Anchor Bricks

                                                                    1. Cost-Effective
                                                                    2. Low Maintenance
                                                                    3. Wide Range of Applications

                                                                    High-alumina anchor bricks refer to high-alumina refractory bricks with a specific shape that is installed on the steel structure of the industrial kiln shell or supporting the furnace lining and embedded in the refractory lining for anchoring and connection. At room temperature, a bar-shaped sample with a certain size is loaded according to the specified conditions, and the ultimate tensile stress per unit area can withstand it before fracture.

                                                                    In summary, high alumina anchor bricks are a great choice for creating high-temperature furnace linings. They are highly durable, resistant to corrosion and thermal shock, and environmentally friendly. They are ideal for applications requiring extended service life and reduced maintenance costs. And, since they are made of natural materials, they are an excellent choice for implementing environmentally friendly construction methods.

                                                                    High Alumina Anchor Bricks for Furnace Wall and Top
                                                                    High Alumina Anchor Bricks for Wall and Top of Industrial Furnace

                                                                    Free Quote

                                                                      Free Quote

                                                                      Your Name (required)


                                                                      Your Email (required)

                                                                      Your Phone

                                                                      Required Products (required)

                                                                      Enquiry Information

                                                                      High Alumina Anchor Bricks from Rongsheng Manufacturer

                                                                      Rongsheng high aluminum anchor bricks use in high-temperature furnace linings. High-alumina anchor bricks are refractory bricks for the furnace roof and wall of the heating furnace. Rongsheng alumina refractory brick manufacturers can customize processing according to the size of high alumina anchor bricks provided by customers, also the refractory anchors with different shapes. In order to meet the high alumina bricks furnace lining requirements of the heating furnace and ensure the service life of the heating furnace lining, the index parameters can also be customized according to the actual working conditions of the customer’s kiln. In order to finally meet the economic benefits of improving the heating furnace.

                                                                        Get Free Quote

                                                                        Your Name (required)

                                                                        Your Email (required)

                                                                        Your Phone

                                                                        Required Products (required)

                                                                        Enquiry Information

                                                                        Cordierite Bricks for Hot Stove Burners

                                                                        The hot blast stove burner is a device that mixes gas and air and sends them into combustion. The burner used in the hot blast stove is divided into two types: metal material and ceramic material. Among them, the ceramic burner is mainly made of mullite or cordierite-mullite refractory materials. The lining refractory material of the hot blast stove and its construction quality will directly affect the thermal insulation effect of the furnace body and the stability of the furnace lining structure, thus having a profound impact on the life of the furnace body and design efficiency.

                                                                        Rongsheng Cordierite Brick
                                                                        Rongsheng Cordierite Brick

                                                                        Free Quote

                                                                          Free Quote

                                                                          Your Name (required)


                                                                          Your Email (required)

                                                                          Your Phone

                                                                          Required Products (required)

                                                                          Enquiry Information

                                                                          Brief Introduction of Cordierite Mullite Bricks

                                                                          Friends who have not been in contact with cordierite mullite bricks will be very unfamiliar with this refractory brick. Today, Rongsheng Factory will introduce the product knowledge of cordierite mullite bricks to you, hoping to provide help to friends who need refractory bricks for ceramic burners in hot air stoves.

                                                                          Cordierite mullite brick is a novel refractory material in the 1980s. It has the characteristics of high refractoriness, good thermal shock resistance, high load softening temperature, small expansion coefficient, and long service life. Cordierite mullite bricks are widely used in the light industrial ceramics industry, tunnel kiln car bricks, raceway kilns, pusher kilns, pusher kiln furniture, saggers of various specifications, etc. It is also suitable for kiln car surfaces in the ceramic industry, porous kiln push plates, roller kiln gaskets, and sagger for ceramics. It replaces clay refractory materials and high alumina refractory materials. It works well.

                                                                          Cordierite Bricks for Ceramic Burner of Hot Stove

                                                                          A burner is a device used to mix gas and air and send them into the combustion chamber. It is generally required to have sufficient combustion capacity, which is beneficial to shorten the burning period. It is necessary to ensure that the gas and air are mixed evenly and can be burned stably to avoid back spraying.

                                                                          In order to improve the combustion capacity and meet the needs of high wind temperatures, ceramic burners are used. The ceramic burner is a burner made of refractory materials and installed in the combustion chamber. Gas and air pass through a special structure before combustion so that the airflow is divided into small streams (called trickle segmentation), mixed with each other after spraying out, and then burned in the room. Obviously, from the function of the ceramic burner, its working environment is subjected to the thermal shock of the sharp temperature change during the heat exchange process. Taking a steel factory as an example, each blast furnace has 4 hot blast stoves for the hot blast. When the hot blast stove is in normal production, it takes 35 minutes to heat up and 45 minutes to supply air. The brick temperature fluctuates from 500-600°C to as high as 1000°C at the moment when the ceramic burner starts to burn after the air is supplied. The thermal shock to refractory bricks is obvious. In addition, it is also impacted by combustion gas, so the corresponding refractory material should have better thermal shock resistance.

                                                                          If the hot blast stove is an external combustion type. Traditional bricks for ceramic burners are cordierite bricks, but now they have been developed to use andalusite-mullite refractory bricks materials, high alumina cordierite bricks, mullite cordierite bricks, etc.

                                                                          If it is a top-fired hot blast stove, the air temperature of the ceramic burner is relatively high (about 1360°C). Higher thermal shock resistance is required, which is reflected in the test conditions and the number of thermal shock stability. Originally required 1300°C, water cooling now requires 1100°C, and water cooling, thermal shock stability is not less than 100 times. The production of these bricks also uses three-stone minerals, especially andalusite minerals.

                                                                          Rongsheng Refractory Bricks Prices
                                                                          Rongsheng Refractory Bricks Manufacturer

                                                                          Free Quote

                                                                            Free Quote

                                                                            Your Name (required)


                                                                            Your Email (required)

                                                                            Your Phone

                                                                            Required Products (required)

                                                                            Enquiry Information

                                                                            Rongsheng Refractory Brick Manufacturer

                                                                            The cordierite bricks for hot blast stove burners produced by Rongsheng refractory brick manufacturers have good thermal stability and a small thermal expansion coefficient. Based on the principle of being responsible to customers, Rongsheng manufacturers strictly control the production standards of refractory products. To ensure that the produced refractory cement, refractory bricks, castables, and other products can have good high-temperature resistance and strong slag resistance. It can meet the operating temperature of the customer’s actual boiler. The product quality has been well received and supported by new and old customers. Buy cordierite bricks, cordierite mullite bricks, mullite refractory bricks, factory direct sales, and refractory materials at reasonable prices. Welcome to consult and purchase, Rongsheng refractory products and customer service will not let you down.

                                                                              Get Free Quote

                                                                              Your Name (required)

                                                                              Your Email (required)

                                                                              Your Phone

                                                                              Required Products (required)

                                                                              Enquiry Information